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Rapper control system is designed specifically for ESP application. This rapper control system is designed to be used with electrical solenoid type impact rappers. These rappers are also called as magnetic impulse gravity impact (MIGI) rappers. Field installed RDB panel has provided with special type of diode.

  • PLC based rapper systems
  • 7″ Touchscreen HMI for operation.
  • Matrix type & Non matrix type configuration
  • Open communication protocol interface with plant DCS systems.
  • Easy maintenance
  • Suitable for ESP application in industries like Sugar plant, Cement plant, steel plant, Power plant, etc.
Type Matrix or Non-Matrix type
Matrix Range 4×4, 6×6, 8×8, 10×10, 12×12, 16×16, 20×20
Coil Voltage 110VDC/220VDC
Input Voltage 415VAC, 50Hz
PLC Suitable PLC’s selected with required IO size
HMI Display Unit HMI TP-07
Display 7″ Touch operation panel, 800×480 resolution, TFT true color, 256K colours, True-colour digital display
Alarms No. of Alarm classes: 32 Character length Alarm: 50 No. of logs: 20 No. of Trends: >50
Power supply “Rated current: 0.3A Rated Voltage : 24VDC “
DC Controller Unit (Compact Design)
Type AD-2PAPC-230-40
PCB No. A/10/07 V:6
Control Voltage 415 V AC
Power Input 415 V AC
Output Voltage 220 V DC
Output Current 40 Amp DC
Row Card (Relay Based)
Type RRC- A/11/01
PCB No. A/11/01 V:2
Nos. Of Row Chanel 8 Nos.
Control Voltage 24 V DC
Power Input 220 V DC
Power Output 220 V DC
Column Card (Relay Based)
Type RCC- A/11/01
PCB No. A/11/01 V:2
Nos. Of Row Chanel 8 Nos.
Control Voltage 24 V DC
Power Input 220 V DC
Power Output 220 V DC
Row/Column Card(Relay Based)
Type RRCC- A/11/01
PCB No. A/11/01 V:2
Nos. Of Row Chanel 8 Nos.
Control Voltage 24 V DC
Power Input 220 V DC
Power Output 220 V DC
Indications & Switch
  • Main ON Indication
  • Rapper ON Indication
  • Rapper Fault Indication
  • Local Start/Stop Selector Switch
  • Local/Remote Selector Switch
Hooter To acknowledge the fault
MTP Enclosure
  • Typical size for Matrix type MTP upto 10×10 Matrix 500W x 300D x 1500H+100mm base plinth
  • Color: RAL7035/RAL7032
  • Access: Front
  • Customer cable entry: Bottom
  • Panel Protection: IP 42
RDB
DIODE
    • Electrically isolated base plate.
    • 3500 VRMS isolated voltage.
    • Simplified Mechanical designs, rapid assembly.
    • Auxiliary cathode terminals for wiring convenience.
    • High surge capability.
    • Suitability for highly inductive load.
    Large creepage distances.
Enclosure IP 55 with Canopy
Size Suitable as per no. of diode

Rapper control system is designed specifically for ESP application. This rapper control system is designed to be used with electrical solenoid type impact rappers. These rappers are also called as magnetic impulse gravity impact (MIGI) rappers. Field installed RDB panel has provided with special type of diode.

  • PLC based rapper systems
  • 7″ Touchscreen HMI for operation.
  • Matrix type & Non matrix type configuration
  • Open communication protocol interface with plant DCS systems.
  • Easy maintenance
  • Suitable for ESP application in industries like Sugar plant, Cement plant, steel plant, Power plant, etc.
RECTIFIER/ TR SET 95KVP/100mA
Make Autodata
Type TR-95/100
Power 10.35 kVA
Rated Primary Voltage 415 V
Suitable for Voltage variation ±10%
Rated primary Current 14 Amps
Rated Frequency 50 Hz
Suitable for Frequency variation ± 5%
No of phases primary 3-ph
Output Voltage 95 kVP DC at no load
Output Current 100 mA
Output Power 9.5 kW
Efficiency 89%
No. of Primary taps supplied Nil
Tap Voltage Not applicable
1 minute power frequency withstand voltage 3 kV
Impulse withstand voltage 170 kVP (Only for transformer)
% of impedance system 33 % ±10%
Enclosure protection IP 55
Transformation Ratio 97.8
Form factor Voltage – 0.74,Current – 0.82
Type of Cooling ONAN
Type of Oil Mineral Oil as per IS:335
Total oil requirement (approx.) 440litres
Dielectric strength of oil (with 2.5mm) 60 kV
Flash Point of oil >140°C
Type of oil level gauge Sight Glass
No Load losses at expected operating voltage 500 W (Subject to IS tolerance)
Load losses (Short Circuit) 400 W (Subject to IS tolerance)
Miscellaneous losses if any 300 W
Class of Insulation Class A
TR Unit construction Hermetically sealed without conservator and breather
HT Bushing orientation Horizontal
Earthing Switch Inbuilt
Class of insulating winding
(I) L.V. Class A
(II) H.V. Class B
Range of Oil Temperature Indicator 0° C – 120° C
Class of L.V. bushing 1.1 kV Class
Class of H.V bushing Suitable for 95 kVP DC
Creepage distance of HV Bushing Min. 750 mm
Paint Shade RAL 7032, Siemens Grey
Painting thickness in microns > 60 microns
List of TR set Protection Pressure Release Valve
Oil Temp. Indicator – I – Alarm
Oil Temp. Indicator – II – Trip
Pressure High – Trip
Low Oil Level – Trip
TR set Grounded – Trip
RECTIFIER
Type Full Wave Bridge
Make Autodata
Diode type Avalanche Diode
Rating 9.5 kW
Half wave/full wave rectification Full wave rectification
Rated current output of each rectifier set 100 mA
Rated voltage output of each rectifier set 95kV Peak at no load
Peak inverse voltage of diode bridge 226 kV
No of Earthing terminal 2
Voltage feedback 10VDC at rated kV peak
Current feedback 5V DC at rated average current
TR Control Panel
Make Autodata
Type TRCC 95/100
Rated voltage output 415 V
Rated Current output 14 Amps
Rated frequency 50 Hz
Heat dissipation of panel 150 W
Panel enclosure protection IP 42
Suitable for Voltage variation ±10%
Suitable for Frequency variation ±5%
Thyristor rating Min. 55A
Type of over voltage protector G. D. Tube
No. Of Earthing terminal 2
Paint Shade RAL 7032, Siemens Grey
Painting thickness in microns >50 microns
Controller Calculus
Communication Default RS485 Modbus communication

Open communication is optional
HMI 4.3" Snowy IV Touch screen display unit for single field

7" Hadock Touch screen display unit for Multiple field
Built in Rapper provision Provided (Optional)